As a 10+ year carnivore dieter who loves grilling and smoking meat on charcoal grills, I took it upon myself to try the different charcoal grill brands out there to see if they fit the $500 bill without compromising the quality.
After years of trial and error, I've finally curated a list of the six best charcoal grills under $500 that offer excellent features and top-notch grilling performance.
Let's get into it.
The Best Charcoal Grills Under $500
- Best Overall Charcoal Grill Under $500: Weber Performer Charcoal Grill
- Cheapest Charcoal Grill Under $500: Char-Griller E1515
- Affordable Charcoal BBQ for Best-Tasting Meat: Masterbuilt MB20040220
- Best Portable Budget Charcoal Grill: PK Grills PK300-BCX Portable Grill
- Best Compact Charcoal BBQ Under $500: Char-Griller E1515
- Easiest-to-Maintain Charcoal Grill Under $500: Char-Griller E1515
- Charcoal Grill With Largest Cooking Surface: Royal Gourmet CC1830S
- Best Budget Charcoal BBQ With Warranty: PK300-BCX Portable Grill
6 Best Charcoal Grills Under $500
1 - Weber Performer Charcoal Grill 22" (Best Overall)
- Touch N Go gas ignition system
- Gourmet BBQ system
- Removable backlit LCD timer
- Efficient heat distribution
- The lid lacks a stainless steel hinge
Who is it for?
Who is it for?
- Outdoor cooking enthusiasts who value convenience and high-quality features
Who is it not for?
- Those looking for a budget grill
Final Verdict
The Weber Performer Charcoal Grill 22" offers superior performance and convenience with its work table and tool hooks, making it a great choice for serious grillers. Its higher price point might deter casual users.
With its assortment of features, this charcoal grill is the ideal choice for anyone seeking a barbecue grill that can do it all.
The Weber Performer charcoal grill has 363 square inches of cooking area and employs the classic kettle grill design with a 22" cooking grate.
I was able to cook enough food to feed six friends comfortably and grilled up to 18 hamburgers on this cooking surface.
A range of culinary possibilities, easy access to charcoal, and convenient grilling are all made possible by the Weber Gourmet BBQ System (GBS).
Another favorite feature of mine is an easy "touch-and-go" electrical and gas lighting system that allows you to avoid directly touching dirty lump coals. Plus, the coals heat up pretty fast in less than 5 minutes.
I love the heat-resistant work surface with metal paint located to the right of this Weber Performer grill. I used this for meal preparation, serving as a shelf for my sauces and seasonings.
Quick Facts:
- Total cooking space : 363 square inches
- Dimensions : 29 x 42 x 43.5 inches
- Max temperature : 700 degrees
- Material : Steel
2 - Char-Griller E1515 Patio Pro Charcoal Grill (Cheapest, Compact & Easiest-to-Maintain)
- Easy to move
- Durable steel exterior
- Easy ash cleanout
- The side table is composed of cheap wood
Who is it for?
Who is it for?
- Small families or individuals with limited space
Who is it not for?
- Those needing a large cooking area or high portability
Final Verdict
The Char-Griller 1515 Patio Pro is a compact and affordable grill suitable for small spaces. However, its limited cooking area and basic features might not meet the needs of larger families or those seeking advanced functionality.
This compact charcoal grill under $500 has a 250-square-inch primary cooking space– I comfortably grilled six 4-in burgers at once.
A connected side table offers additional storage for cooking equipment and spices. It also has a heat-resistant handle and dependable temperature control for heat retention and convenience.
A hinged door is a nice feature since it eliminates the need to place your cover on the ground when cooking. Because of its compact size, I used less charcoal, which also minimized the time to start the fire.
It also comes with an easily removable ash pan: take out the ashtray and empty it.
However, because Char-Griller E1515 Patio Pro charcoal grill lacks a thermometer, gauging your cooking temperature is quite challenging.
Quick Facts:
- Total cooking space : 250 square inches
- Dimensions : 31 x 21 x 44 inches
- Max temperature : 550 degrees
- Material : Alloy steel
3 - Royal Gourmet CC1830S 30" BBQ Charcoal Grill (With Largest Cooking Surface)
- Large warming rack surface
- Includes a smoker
- Adjustable charcoal trays
- Flimsy construction
Who is it for?
Who is it for?
- Grillers looking for versatile cooking options with smoking capabilities
Who is it not for?
- Individuals wanting a low-maintenance or simple grilling setup
Final Verdict
The Royal Gourmet Charcoal Grill and Smoker CC1830S offers a large cooking area and dual-style grilling. Its combination of smoker and grill makes it versatile, but the assembly complexity and maintenance may not appeal to everyone.
My third-best charcoal grill features a grill with an offset smoker, allowing you to cook and smoke meats simultaneously.
As one of the best charcoal grills under $500, this appliance has a massive 811 square inches of cooking spread across the porcelain-coated wire grates (443 square inches), chrome-plated warming rack (184 square inches), and an offset smoker (184 square inches).
It also has porcelain enameled cooking grates that lock in meat juices for extra flavor.
And if you want to achieve more woody flavor with this grill, I recommend using briquettes or lump charcoal as fuel, with a tiny amount of wood chips.
The cool-touch spring handles are safe to hold and shield your hand from extreme temperatures.
The grill's front and side shelves have plenty of room for your spices and cooking equipment. And the bottom shelf gives you additional storage space as well.
Thanks to the two integrated wheels, I could frequently change my backyard grilling station because it's pretty easy to move.
Even though Royal Gourmet CC1830S 30'' BBQ charcoal grill features a smoker, it's a bummer that the smoker is small, and you can't smoke large meat cuts. Also, because of the size, cleaning the smoker is tough.
Quick Facts:
- Total cooking space : 811 square inches
- Dimensions : 53.39 x 27.95 x 48.82 inches
- Max temperature : 400 degrees
- Material : Steel, Porcelain-enameled
4 - Masterbuilt MB20040220 Gravity Series 560 (For Best-Tasting Meat)
- Automatic temperature control
- Has a meat probe
- Sears food with great flavor
- Not waterproof and fuel-efficient
Who is it for?
Who is it for?
- Tech-savvy grillers who enjoy precise temperature control and innovative features
Who is it not for?
- Those preferring traditional grilling methods without digital controls
Final Verdict
The Masterbuilt Gravity Series 560 is a feature-rich grill with digital controls and excellent temperature management, perfect for tech enthusiasts. Traditionalists or those on a tight budget might find it too advanced or expensive.
I included this Masterbuilt Gravity Series grill in my list because it cooks with the bold taste of charcoal while providing the electrical temperature control of pellet grills.
It can heat up rapidly to temperatures between 150°F and 700°F for a better cooking range because it is a hybrid charcoal smoker and grill.
This gravity-fed smoker is simple to use and has cast iron grates that keep a consistent temperature.
I had no difficulty producing tasty racks of ribs over the massive 800 square inches of primary cooking surface, which also includes a 240-square-inch warming rack.
I love that the controls on this outdoor cooking grill are on a panel on the left side, with each item having its own button that you can push straight up.
Although it's an excellent charcoal grill, it's not fuel-efficient and consumes more charcoal briquettes than other grills I've tried. Also, you cannot use the 560 in the rain because it is not weather resistant.
Quick Facts:
- Total cooking space : 800 square inches
- Dimensions : 17.91 x 55.71 x 47.05 inches
- Max temperature : 700 degrees
- Material : Stainless steel
5 - Kamado Joe KJ15040320 Kettle Joe 22 Inch Charcoal Grill
- Efficient ceramic firebox
- Adjustable hinges
- Folding shelves for more space
- Not ideal for low-and-slow cooking
Who is it for?
Who is it for?
- Serious grillers and barbecue aficionados seeking high performance and durability
Who is it not for?
- Casual grillers or those on a budget
Final Verdict
The Kamado Joe Classic II is a top-tier ceramic grill known for its exceptional heat retention and versatility, ideal for dedicated grillers. Its high cost and weight make it less suitable for casual users or those seeking portability.
The unique cooking characteristics offered by the Kamado Kettle Joe charcoal grill increase heat retention, smoking capacity, and coal efficiency.
It has a decent 363 square inches of cooking area, and your cooking grate may be converted into a complex cooking tool with its multi-level design, enabling you to cook different foods at once in various temperatures and styles.
With the enhanced airflow and 22" edge-to-edge indirect cooking, the detachable SloRoller also transforms this kettle into a true smoker.
I particularly enjoy how this cooker retains heat and functions more like a Kamado-style grill thanks to its hinged cover, stainless charcoal ash bin, and ceramic petals.
The only major issue I faced with this charcoal grill was how leaky it was. During my low and slow cooking sessions, I closed the top and bottom tightly, but a lot of smoke was still leaking.
Plus, even after closing both openings, I couldn't keep the temperature below 250°.
Quick Facts:
- Total cooking space : 363 square inches
- Dimensions : 23.82 x 30.3 x 20.47 inches
- Max temperature : 700 degrees
- Material : Ceramic
6 - PK Grills PK300-BCX Portable (Best Portable & With Warranty)
- Versatile four-point venting system for precise temperature control
- Durable and portable aluminum construction
- Large 300 square inches cooking surface
- Higher price point than some competitors
- Assembly required before first use
Who is it for?
Who is it for?
- Campers and travelers needing a portable and durable grilling solution
Who is it not for?
- Those requiring a large grilling surface for big gatherings
Final Verdict
The PK Grills PK300-BCX is highly portable and backed by a solid warranty, making it an excellent choice for on-the-go grilling. However, its smaller size may not be suitable for large family gatherings or those needing more cooking space.
The PK Grills PK300-BCX Portable Charcoal BBQ Grill and Smoker stands out as a versatile and durable option for outdoor cooking enthusiasts.
This grill is reengineered with a new durahinge design, enhancing stability and ease of use, making it a solid choice for those seeking optimal control over their grilling experience.
The grill's design includes a 3-inch taller height compared to previous models, a proprietary shape ideal for 2-zone cooking, and a hinged cooking grid for easy coal management.
With 300 square inches of cooking area and a removable fuel door, the PK300-BCX is capable of handling everything from small family dinners to large holiday feasts.
Its aluminum construction not only ensures durability but also contributes to its lightweight, making it portable for camping, backyard grilling, park outings, or tailgating.
Quick Facts:
- Total cooking space : 300 square inches
- Dimensions : 16.21 x 42.75 x 37.35 inches
- Max temperature : 750 degrees
- Material : Cast aluminum
Buyer's Guide for the Best Charcoal Grills Under $500
Here's a detailed buyer's guide to help you if you're planning on investing in a top-quality charcoal grill under $500.
1. Construction Material
The exterior construction material on a charcoal grill will determine how long it will survive and how well it will withstand the environment.
Charcoal smokers made of stainless steel or powder-coated steel are the most durable and can withstand high temperatures and cooking pressure. These type of materials also makes the charcoal grill rust-resistant for outdoor cooking.
I wouldn't recommend buying charcoal grills made of porcelain or enamel because they tend to chip and shatter easily with time.
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2. Charcoal Grill Size/Capacity
When looking for good charcoal grills under $500, it's vital that you inspect the size based on cooking grates and total cooking area. Then, match these measurements with how many people you intend to cook for and the amount of food you'll be grilling.
Small grills are ideal for singles, small families, and hosting a visitor or two. These grills are around 26 inches or so in width, and they support only grilling with direct heat.
On the other hand, medium charcoal grills are ideal for medium-sized families and small gatherings. The width of the cast iron grates ranges from 27 to 33 inches, and they support cooking with both direct and indirect heat.
Finally, if you're frequently hosting larger family gatherings, large charcoal grills are a good fit for you. The cast iron cooking grids on such grills are 34 inches wide and larger.
3. Grill Accessories
When purchasing a charcoal grill, always keep an eye out for extra equipment and accessories that come with the BBQ.
This is important because a grill with the necessary accessories will help you have the best grilling experience. Some of the accessories to consider include a rake, chimney, and fire starter.
Also Read: Best BBQ Tool Sets Under $50
4. Fuel Type
Most charcoal grills use either briquettes or lump charcoal as fuel. I recommend buying a charcoal grill that uses lump charcoal because it burns hotter and cleaner than briquettes since it is manufactured from real wood.
On the other hand, briquettes are a good fit if you want more smoke for your meat.
Because briquettes are formed of sawdust and other materials, they burn slower and generate more smoke than lump charcoal.
Read More: Best Charcoal Briquettes
Who Should Buy a Charcoal Grill?
Anyone who loves adding great smokey flavor to dishes and cooking large chunks of meat, including chicken and turkey, should buy a charcoal grill.
Charcoal smokers are also ideal if you want to care for your meat the old-fashioned manner, slow cooking and basting it with your preferred sauces and rubs for 6 to 24 hours.
Who Shouldn't Buy a Charcoal Grill?
Anyone who wants a set-it-and-forget-it kind of grill shouldn't buy a charcoal grill.
Charcoal grills require a lot of tending and adding lump charcoal to keep the fire burning until your meals are cooked.
Also, if you want an easy-to-clean grill, charcoal grills aren't a good fit for you.
This is because charcoal grills have an intense cleanup process because of the interaction of coal and ash on the steel grill parts.
FAQs
Should I Clean My Charcoal Grill After Every Use?
Yes, you should clean your charcoal grill after every use by removing all the grease and food debris and emptying the ash collection tray. Cleaning and maintaining after every use will lengthen the lifespan of your grill.
What Is the Most Versatile Charcoal Grill Brand?
The most versatile charcoal grill brand is Weber. Weber grills are made of premium materials like cast iron, porcelain-coated enamel, and stainless steel. The brand also builds grills using welds rather than fasteners, which results in stronger, rustproof seams.
How Long Should I Let My Charcoal Grill Sit Before Using It Again?
You should let your charcoal grill sit for at least 24 hours before using it again for the next grilling session.
What is the Best Charcoal Grill Under $500 for You?
Charcoal grills are cost-effective and yield fantastic charcoal-smokey results. With a good charcoal grill, you can readily grill anything, from meat and bread to fruits and veggies.
Still, if you want to make charcoal grilling faster and easier, or you want to expand your options when cooking outside without going over the $500 limit, Weber Performer 22" is the grill that’s worth serious consideration.
With its many features that blend the best aspects of a charcoal and gas grill, this Weber Performer charcoal grill gives the classic and smoky flavor of charcoal with increased convenience and efficient heat distribution.
Weber Performer Charcoal Grill 22" (Best Overall)
Our #1 Recommendation
Rated With Carnivore Style's Scoring System
- Touch N Go gas ignition system
- Gourmet BBQ system
- Removable backlit LCD timer
- Efficient heat distribution
- The lid lacks a stainless steel hinge
